Custom Carbon & Graphite Machining

28 Sep

Graphite Material & the Glass Industry

Most consumers have probably never considered the relationship between carbon graphite and the glass industry. If people associate any other material with glass, it may be lead (which glass was once impregnated with to increase glass’s aesthetic properties). That being said, there is a heavy reliance on carbon graphite in the glass industry. Graphite is the ideal material for glass manufacturing due to its physical and chemical composition properties. If you’ve ever witnessed glass blowing, you may have an idea why graphite material is so useful in this industry. Hint: it has to do with a property of graphite material...

14 Sep

Challenges of Machining Graphite

Graphite materials have particular characteristics that make machining them into graphite parts a challenge. At Semco, we have decades of experience working with graphite materials, so we know these characteristics well. Our shop is designed with this unique material in mind, and our machines are perfectly calibrated to machining graphite without harming the material or the machines. What makes graphite difficult to machine? For starters, graphite is strong, but also soft and brittle. It is prone to chipping. Graphite is abrasive, potentially causing high tool wear. Graphite is typically machined without coolant and at high speeds. Our work centers are...

01 Sep

Cross Training for Graphite Manufacturing Success

What We Mean by “Cross-Training” No, this article isn’t about a fancy exercise regimen. Cross-training, in our sense, means broadening the skills of our graphite manufacturing workforce. It is about developing our employees to improve our business and our customers’ experience. Semco’s practice of cross-training allows our employees to expand their skills and knowledge of graphite engineering and machining graphite components. This training is on the job — employees work on projects outside their typical role and gain the skills necessary for specialization. Put simply, our cross-training program is an investment in our excellent employees, and effort we are confident...

29 Aug

Phenolic Treatment for Specialty Graphite Applications

The Right Graphite Grade At Semco Carbon we work with our customers to offer the graphite grade best suited for your graphite applications. We understand how manufactured graphite parts perform in specific environments, and that these different environments call for special graphite grades. For that we have created a line of treated graphite, designed for graphite applications with specific requirements. Phenolic treated graphite is one of these materials. Phenolic resins are used as impregnating agents for graphite (you can read more about the graphite impregnation process in this Semco blog: https://www.semcocarbon.com/blog/graphite-impregnation). The composite material that results from our proprietary phenolic...

17 Aug

Safely Milling Graphite Materials

In Graphite Engineering, It’s Safety First As we detailed last in a blog last month, cutting, grinding, and shaping graphite materials requires great force and precision. Because of the powerful forces at play, graphite engineering must always have safety in mind first. In this blog, we will detail how we ensure that the employees in our milling department stay safe when cutting graphite materials. Safety When Milling Graphite Material As with all departments on our shop floor, we have created a set of general guidelines and safety operation procedures for our mills department. These procedures guide our employees when the...